The rapid growth of electric vehicles, coupled with the use of new body materials such as aluminum and “new steel” with unique alloys and coatings, has created challenges for high-throughput automated resistance welding systems.  

In this article, you will learn how a new generation of advanced, i4.0-ready adaptive resistance welding controls will help deliver a broad range of critical welding control capabilities, such as:  

• Faster and more flexible system commissioning 
• Improved precision and process flexibility  
• Significantly improved welding productivity and quality 

You’ll also get details on new, i4.0-level weld analytical tools that are being introduced to help provide real-time, actionable information to further improve weld quality and operational efficiency. 

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